Technical Differences Between Offset and Screen Printing

The first step in the screen printing process is burn the images from the electronic artwork on to film positives. During the process, ink is pushed via a squeegee through a fine mesh screen onto the disc.

With offset printing, the image is burned directly onto printing plates. Rollers push ink onto the printing plate and then the image may be transferred to the disc's surface. This is essentially the same process as offset commercial printing on paper or board.

Offset Printing Considerations

1. Offset printing is more cost effective on runs in excess of 5,000 units. Set-up time required to offset print is greater than that for screen printing, forcing most plants to add an up-charge for runs under 5,000 units.
2. Offset printing provides better r
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   and the project requirements, rather than a replicator's abilities, should determine which method is used. No single format fits every project.

   Technical Differences Between Offset and Screen Printing

   
   The first step in the screen printing process is burn the images from the electronic artwork on to film positives. During the process, ink is pushed via a squeegee through a fine mesh screen onto the disc.

   
   With offset printing, the image is burned directly onto printing plates. Rollers push ink onto the printing plate and then the image may be transferred to the disc's surface. This is essentially the same process as offset commercial printing on paper or board.
   
   Offset Printing Considerations

   1. Offset printing is more cost effective on runs in excess of 5,000 units. Set-up time required to offset print is greater than that for screen printing, forcing most plants to add an up-charge for runs under 5,000 units.
   2. Offset printing provides better
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      inting process is burn the images from the electronic artwork on to film positives. During the process, ink is pushed via a squeegee through a fine mesh screen onto the disc.

      
      With offset printing, the image is burned directly onto printing plates. Rollers push ink onto the printing plate and then the image may be transferred to the disc's surface. This is essentially the same process as offset commercial printing on paper or board.
      
      Offset Printing Considerations

      1. Offset printing is more cost effective on runs in excess of 5,000 units. Set-up time required to offset print is greater than that for screen printing, forcing most plants to add an up-charge for runs under 5,000 units.
      2. Offset printing provides better
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         s. Rollers push ink onto the printing plate and then the image may be transferred to the disc's surface. This is essentially the same process as offset commercial printing on paper or board.
         
         Offset Printing Considerations
         1. Offset printing is more cost effective on runs in excess of 5,000 units. Set-up time required to offset print is greater than that for screen printing, forcing most plants to add an up-charge for runs under 5,000 units.
         2. Offset printing provides better
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            ffset printing is more cost effective on runs in excess of 5,000 units. Set-up time required to offset print is greater than that for screen printing, forcing most plants to add an up-charge for runs under 5,000 units.
         3. Offset printing provides better results for more complex artwork, such as photographs, gradations, or images using percentages of colors.
         4. For most projects, matching the media label printing with it's packaging is vital to the project's appearance. This is a job for printing experts. The two biggest challenges in matching print are surfaces and printing process.

            • Printing on different surfaces is an unavoidable fact of media replication, and varied surfaces yield variations in print. A DVD absorbs ink differently, for example, than a cardboard package.

            • Most large quantity paper and paperboard packaging is printed offset. It is much easier to match an offset-printed media label to offset-printed packaging. Using the same printing format for media and packaging is the best way to ensure consistency in your final product.

         5. Offset prints 175 line screen and requires at least 300 DPI artwork. The higher line screen produces a smoother surface.
         6. Most offset projects are printed 4-color proc